Smarter manufacturing requires smarter technology

Connect operations, automate processes and build a more intelligent manufacturing business.

Modern manufacturing is more than just machinery. To remain competitive, manufacturers require connected systems, real-time information, efficient operations and technology fit for purpose to adapt to evolving production and market needs.

BrainWeld helps manufacturers, industrial businesses, OEMs, distributors and manufacturing startups build and modernize digital solutions that integrate people, processes, machines and data.

From shop-floor applications and production management to AI, automation, analytics and enterprise integrations. We engineer technology around your operational requirements and best fit for your company.

Connect. Automate. Optimize. Scale.

Your Manufacturing Challenges Are Operational

Production delays and disconnection between systems and manual reporting, inventory and visibility issues can have a detrimental effect on the entire manufacturing cycle.

BrainWeld can help by identifying areas of opportunity where technology can minimize operational friction and give you control over your business.

We can help with these types of manufacturing issues:

• Manual production processes
• Disconnected business systems
• Limited production visibility
• Inventory and material management challenges
• Quality control workflows
• Maintenance and downtime
• Manual reporting and documentation
• Supply chain coordination
• Difficulties scaling operations

Digital Solutions for Modern Manufacturing

Production Management

Design and implement integrated systems to manage production activities from start to finish.

BrainWeld can design and implement solutions for:

• Production planning
• Work orders
• Production scheduling
• Shop-floor management
• Batch tracking
• Workflow management
• Production monitoring
• Operational reporting

Inventory & Material Management

Increase oversight of raw materials, components, work-in-progress and finished goods.

Develop digital process management solutions for:

• Inventory tracking
• Material movement
• Stock management
• Purchase workflows
• Warehouse coordination
• Reorder management
• Multi-location inventory

Quality Management

Establish structured digital processes for conducting quality checks, inspections, issue tracking and reporting.

Technology can help teams capture quality information more efficiently, identify patterns and trends and maintain greater oversight of production workflows.

Maintenance & Asset Management

Reduce operational interruptions by improving asset and maintenance management practices.

BrainWeld can design and implement solutions for:

• Preventive maintenance
• Equipment records
• Maintenance scheduling
• Service history
• Downtime tracking
• Asset monitoring
• Maintenance reporting

AI for Manufacturing

From reactive operations to intelligent decisions.

AI can help manufacturers extract value from operational data, automate activities and drive intelligent decisions.

BrainWeld can bring AI to work in areas where it makes clear business sense.

Potential AI Use Cases

Predictive Maintenance

Discover patterns that could signal equipment problems and support maintenance planning.

Demand Forecasting

Use historical and business data for production and inventory planning.

Quality Intelligence

Analyze production information to discover patterns and potential quality issues.

Production Optimization

Extract actionable insight from available data to support planning, scheduling and resource allocation.

Document Automation

Automate the mundane processing of production records, invoices, purchase documentation and reports.

AI Operations Assistants

Lend a hand when it comes to accessing information, answering questions and automating operations.

The goal is to bring AI to work in areas where it makes clear business sense.

Industry 4.0 and Connected Manufacturing

Setting the Stage for the Smart Factory of the Future.

Manufacturing technology is undergoing an evolution toward more connected machinery and enhanced data and decision-making capabilities.

BrainWeld can assist businesses in adopting such emerging technologies, including:

• IoT-enabled apps
• Machine data integration
• Real-time dashboards
• Cloud-based manufacturing
• Digital workflows
• AI-empowered analytics
• Mobile apps
• Automated alerts and notifications

We can help you implement connected technologies in your business, making it future-proof and competitive in a digital environment. However, we strive to adopt technology for the sake of business rather than the other way around.

Modernize Existing Manufacturing Software

Improve Your Technology Without Disrupting Operations.

Modernizing legacy systems is often a difficult undertaking. BrainWeld can help you modernize your existing applications and technologies, and still keep the core functions of your business-critical systems.

Our services can include:

• Legacy application modernization
• cloud migration
• API development
• system integration
• database modernization
• application performance optimization
• mobile solutions
• workflow automation
• AI implementation
• data and analytics

Keep what works. Modernize what doesn’t.

Tailored to different manufacturing business

Discrete manufacturing

Plan, execute, and report on the manufacturing process, inventory, quality control, workflow, and operations

Process manufacturing

Design, modeling, and optimization of process, batch, material, quality and operational data

OEMs & Industrial business

Collaborative product development with connected product, production, service and customer workflows

Manufacturers & Distributors

End-to-end control of manufacturing, inventory, procurement, warehousing and distribution

Manufacturing Startups

An industrial tech startup platform that takes a concept to market in the form of focused MVP and product development

Why BrainWeld for Manufacturing?

Technology Around Your Operation

Manufacturing companies run their own unique mix of processes, machinery, suppliers and business rules. We build around yours.

Business-led Engineering

Technology is engineered around operational and commercial requirements.

Custom Solutions

Capabilities are designed around the needs of your business, not the other way around.

AI & Automation

Leverage intelligent automation to remove manual processes and drive improvement initiatives throughout your business.

Scalable Architecture

We deliver technology built to support the addition of new plants, users, products, systems and more.

Build a More Connected Manufacturing Business

Whether you need to digitize production, modernize the existing platform, integrate the factory into a common system, automate processes or experiment with AI, BrainWeld can transform your manufacturing requirements into scalable technology.

We combine manufacturing software development, product engineering, AI, automation, integrations and digital transformation to help manufacturers operate with greater visibility and control.

Tell us where your manufacturing process needs improvement. We’ll help engineer the technology behind it.

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